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Intro to reed switches, magnets, magnetic fields

This brief introductory video on the DigiKey site offers tips for engineers designing with reed switches. Dr. Stephen Day, Ph.D. from Coto Technology gives a solid overview on reed switches -- complete with real-world application examples -- and a detailed explanation of how they react to magnetic fields.
View the video.

Bi-color LEDs to light up your designs

Created with engineers and OEMs in mind, SpectraBright Series SMD RGB and Bi-Color LEDs from Visual Communi-cations Company (VCC) deliver efficiency, design flexibility, and control for devices in a range of industries, including mil-aero, automated guided vehicles, EV charging stations, industrial, telecom, IoT/smart home, and medical. These 50,000-hr bi-color and RGB options save money and space on the HMI, communicating two or three operating modes in a single component.
Learn more.

All about slip rings: How they work and their uses

Rotary Systems has put together a really nice basic primer on slip rings -- electrical collectors that carry a current from a stationary wire into a rotating device. Common uses are for power, proximity switches, strain gauges, video, and Ethernet signal transmission. This introduction also covers how to specify, assembly types, and interface requirements. Rotary Systems also manufactures rotary unions for fluid applications.
Read the overview.

Seifert thermoelectric coolers from AutomationDirect

Automation-Direct has added new high-quality and efficient stainless steel Seifert 340 BTU/H thermoelectric coolers with 120-V and 230-V power options. Thermoelectric coolers from Seifert use the Peltier Effect to create a temperature difference between the internal and ambient heat sinks, making internal air cooler while dissipating heat into the external environment. Fans assist the convective heat transfer from the heat sinks, which are optimized for maximum flow.
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EMI shielding honeycomb air vent panel design

Learn from the engineering experts at Parker how honeycomb air vent panels are used to help cool electronics with airflow while maintaining electromagnetic interference (EMI) shielding. Topics include: design features, cell size and thickness, platings and coatings, and a stacked design called OMNI CELL construction. These vents can be incorporated into enclosures where EMI radiation and susceptibility is a concern or where heat dissipation is necessary. Lots of good info.
Read the Parker blog.

What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.

Loss-free conversion of 3D/CAD data

CT CoreTech-nologie has further developed its state-of-the-art CAD converter 3D_Evolution and is now introducing native interfaces for reading Solidedge and writing Nx and Solidworks files. It supports a wide range of formats such as Catia, Nx, Creo, Solidworks, Solidedge, Inventor, Step, and Jt, facilitating smooth interoperability between different systems and collaboration for engineers and designers in development environments with different CAD systems.
Learn more.

Top 5 reasons for solder joint failure

Solder joint reliability is often a pain point in the design of an electronic system. According to Tyler Ferris at ANSYS, a wide variety of factors affect joint reliability, and any one of them can drastically reduce joint lifetime. Properly identifying and mitigating potential causes during the design and manufacturing process can prevent costly and difficult-to-solve problems later in a product lifecycle.
Read this informative ANSYS blog.

Advanced overtemp detection for EV battery packs

Littelfuse has introduced TTape, a ground-breaking over-temperature detection platform designed to transform the management of Li-ion battery systems. TTape helps vehicle systems monitor and manage premature cell aging effectively while reducing the risks associated with thermal runaway incidents. This solution is ideally suited for a wide range of applications, including automotive EV/HEVs, commercial vehicles, and energy storage systems.
Learn more.

Benchtop ionizer for hands-free static elimination

EXAIR's Varistat Benchtop Ionizer is the latest solution for neutralizing static on charged surfaces in industrial settings. Using ionizing technology, the Varistat provides a hands-free solution that requires no compressed air. Easily mounted on benchtops or machines, it is manually adjustable and perfect for processes needing comprehensive coverage such as part assembly, web cleaning, printing, and more.
Learn more.

LED light bars from AutomationDirect

Automation-Direct adds CCEA TRACK-ALPHA-PRO series LED light bars to expand their offering of industrial LED fixtures. Their rugged industrial-grade anodized aluminum construction makes TRACKALPHA-PRO ideal for use with medium to large-size industrial machine tools and for use in wet environments. These 120 VAC-rated, high-power LED lights provide intense, uniform lighting, with up to a 4,600-lumen output (100 lumens per watt). They come with a standard bracket mount that allows for angle adjustments. Optional TACLIP mounts (sold separately) provide for extra sturdy, vibration-resistant installations.
Learn more.

World's first metalens fisheye camera

2Pi Optics has begun commercial-ization of the first fisheye camera based on the company's proprietary metalens technology -- a breakthrough for electronics design engineers and product managers striving to miniaturize the tiny digital cameras used in advanced driver-assistance systems (ADAS), AR/VR, UAVs, robotics, and other industrial applications. This camera can operate at different wavelengths -- from visible, to near IR, to longer IR -- and is claimed to "outperform conventional refractive, wide-FOV optics in all areas: size, weight, performance, and cost."
Learn more.

Orbex offers two fiber optic rotary joint solutions

Orbex Group announces its 700 Series of fiber optic rotary joint (FORJ) assemblies, supporting either single or multi-mode operation ideal for high-speed digital transmission over long distances. Wavelengths available are 1,310 or 1,550 nm. Applications include marine cable reels, wind turbines, robotics, and high-def video transmission. Both options feature an outer diameter of 7 mm for installation in tight spaces. Construction includes a stainless steel housing.
Learn more.

Mini tunnel magneto-resistance effect sensors

Littelfuse has released its highly anticipated 54100 and 54140 mini Tunnel Magneto-Resistance (TMR) effect sensors, offering unmatched sensitivity and power efficiency. The key differentiator is their remarkable sensitivity and 100x improvement in power efficiency compared to Hall Effect sensors. They are well suited for applications in position and limit sensing, RPM measurement, brushless DC motor commutation, and more in various markets including appliances, home and building automation, and the industrial sectors.
Learn more.

Panasonic solar and EV components available from Newark

Newark has added Panasonic Industry's solar inverters and EV charging system components to their power portfolio. These best-in-class products help designers meet the growing global demand for sustainable and renewable energy mobility systems. Offerings include film capacitors, power inductors, anti-surge thick film chip resistors, graphite thermal interface materials, power relays, capacitors, and wireless modules.
Learn more.

New concept turns battery technology upside down

Pump-free design for flow battery could offer advantages in cost and simplicity.

By David L. Chandler, MIT

A new approach to the design of a liquid battery, using a passive, gravity-fed arrangement similar to an old-fashioned hourglass, could offer great advantages due to the system's low cost and the simplicity of its design and operation, says a team of MIT researchers who have made a demonstration version of the new battery.

A new concept for a flow battery functions like an hourglass or egg timer, with particles (in this case carried as a slurry) flowing through a narrow opening from one tank to another. The flow can then be reversed by turning the device over. [Image courtesy of the researchers]

 

 

 

 

Liquid flow batteries -- in which the positive and negative electrodes are each in liquid form and separated by a membrane -- are not a new concept, and some members of this research team unveiled an earlier concept three years ago. The basic technology can use a variety of chemical formulations, including the same chemical compounds found in today's lithium-ion batteries. In this case, key components are not solid slabs that remain in place for the life of the battery, but rather tiny particles that can be carried along in a liquid slurry. Increasing storage capacity simply requires bigger tanks to hold the slurry.

But all previous versions of liquid batteries have relied on complex systems of tanks, valves, and pumps, adding to the cost and providing multiple opportunities for possible leaks and failures.

The new version, which substitutes a simple gravity feed for the pump system, eliminates that complexity. The rate of energy production can be adjusted simply by changing the angle of the device, thus speeding up or slowing down the rate of flow. The concept is described in a paper in the journal Energy and Environmental Science, co-authored by Kyocera Professor of Ceramics Yet-Ming Chiang, Pappalardo Professor of Mechanical Engineering Alexander Slocum, School of Engineering Professor of Teaching Innovation Gareth McKinley, and POSCO Professor of Materials Science and Engineering W. Craig Carter, as well as postdoc Xinwei Chen, graduate student Brandon Hopkins, and four others.

Chiang describes the new approach as something like a "concept car" -- a design that is not expected to go into production as it is but that demonstrates some new ideas that can ultimately lead to a real product.

The original concept for flow batteries dates back to the 1970s, but the early versions used materials that had very low energy density -- that is, they had a low capacity for storing energy in proportion to their weight. A major new step in the development of flow batteries came with the introduction of high energy-density versions a few years ago, including one developed by members of this MIT team, that used the same chemical compounds as conventional lithium-ion batteries. That version had many advantages but shared with other flow batteries the disadvantage of complexity in its plumbing systems.

The new version replaces all that plumbing with a simple, gravity-fed system. In principle, it functions like an old hourglass or egg timer, with particles flowing through a narrow opening from one tank to another. The flow can then be reversed by turning the device over. In this case, the overall shape looks more like a rectangular window frame, with a narrow slot at the place where two sashes would meet in the middle.

In the proof-of-concept version the team built, only one of the two sides of the battery is composed of flowing liquid, while the other side -- a sheet of lithium -- is in solid form. The team decided to try out the concept in a simpler form before making their ultimate goal, a version where both sides (the positive and negative electrodes) are liquid and flow side by side through an opening while separated by a membrane.

Solid batteries and liquid batteries each have advantages, depending on their specific applications, Chiang says, but "the concept here shows that you don't need to be confined by these two extremes. This is an example of hybrid devices that fall somewhere in the middle."

The new design should make possible simpler and more compact battery systems, which could be inexpensive and modular, allowing for gradual expansion of grid-connected storage systems to meet growing demand, Chiang says. Such storage systems will be critical for scaling up the use of intermittent power sources such as wind and solar.

While a conventional, all-solid battery requires electrical connectors for each of the cells that make up a large battery system, in the flow battery only the small region at the center -- the "neck" of the hourglass -- requires these contacts, greatly simplifying the mechanical assembly of the system, Chiang says. The components are simple enough that they could be made through injection molding or even 3D printing, he says.

In addition, the basic concept of the flow battery makes it possible to choose independently the two main characteristics of a desired battery system: its power density (how much energy it can deliver at a given moment) and its energy density (how much total energy can be stored in the system). For the new liquid battery, the power density is determined by the size of the "stack," the contacts where the battery particles flow through, while the energy density is determined by the size of its storage tanks. "In a conventional battery, the power and energy are highly interdependent," Chiang says.

The trickiest part of the design process, he says, was controlling the characteristics of the liquid slurry to control the flow rates. The thick liquids behave a bit like ketchup in a bottle -- it's hard to get it flowing in the first place, but then once it starts, the flow can be too sudden. Getting the flow just right required a long process of fine-tuning both the liquid mixture and the design of the mechanical structures.

The rate of flow can be controlled by adjusting the angle of the device, Chiang says, and the team found that at a very shallow angle, close to horizontal, "the device would operate most efficiently, at a very steady but low flow rate." The basic concept should work with many different chemical compositions for the different parts of the battery, he says, but "we chose to demonstrate it with one particular chemistry, one that we understood from previous work. We're not proposing this particular chemistry as the end game."

Venkat Viswanathan, an assistant professor of mechanical engineering at Carnegie Mellon University, who was not involved in this work, says: "The authors have been able to build a bridge between the usually disparate fields of fluid mechanics and electrochemistry," and in so doing developed a promising new approach to battery storage. "Pumping represents a large part of the cost for flow batteries," he says, "and this new pumpless design could truly inspire a class of passively driven flow batteries."

The work was supported by the Joint Center for Energy Storage Research, funded by the U.S. Department of Energy. The team also included graduate students Ahmed Helal and Frank Fan, and postdocs Kyle Smith and Zheng Li.

Source: MIT

Published June 2016

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